Eco-Friendly Brick Making Plant Gujarat

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Eco-Friendly Brick Making Plant Gujarat


Introduction – Eco-Friendly Brick Making Plant Gujarat

In a move towards sustainable construction, Mix Wellbrick Machine stands as a premier manufacturer of eco-friendly brick making plants in Gujarat. Our plants are designed to produce high-quality, durable fly ash bricks and paver blocks, which serve as a perfect alternative to traditional clay bricks. By utilizing industrial waste materials like fly ash, our machinery not only helps in waste management but also reduces the environmental impact of construction. Our eco-friendly brick plants are engineered with advanced hydraulic and vibration technology, ensuring efficient production, high compressive strength, and uniform brick quality, all while minimizing energy consumption and carbon footprint.


Working Principle & Process Flow

The working principle of our eco-friendly brick making plants is centered on a semi-automatic or fully automatic process. The key raw materials, including fly ash, cement, sand, and stone dust, are mixed in a pan mixer in precise proportions. The mixture is then conveyed to the main brick making machine's hopper. Inside the machine, a powerful hydraulic cylinder applies high pressure, along with synchronized vibration, to the mix inside the moulds. This dual action ensures maximum compaction, producing bricks that are dense and have excellent structural integrity.

After the pressing cycle, the machine automatically ejects the formed bricks onto a trolley or stacking platform. The green bricks are then transported to a covered area for air drying and water curing. This process, unlike the firing of clay bricks, consumes no fossil fuels, thereby significantly reducing air pollution. The entire operation is controlled by a PLC system, which ensures consistency and a high production rate with minimal human intervention.


Applications & Benefits

Applications
  • Sustainable Housing & Buildings
  • Industrial & Commercial Structures
  • Paving for Roads, Footpaths, and Driveways
  • Boundary Walls & Compound Construction
  • Eco-conscious Architectural Projects
Benefits
  • Significant Reduction in Carbon Footprint
  • Waste Material Utilization (Fly Ash)
  • High Compressive Strength & Durability
  • Consistent Quality & Finish
  • Lower Energy & Production Costs

Key Features — What to Check Before You Buy

  • High-Pressure Hydraulic System: Ensures superior brick compaction and strength.
  • Integrated Pan Mixer: For homogeneous mixing of raw materials, a critical step for quality.
  • Mould Versatility: The ability to change moulds to produce various sizes and shapes of bricks and blocks.
  • Energy-Efficient Motors: Designed for optimal performance with minimal power consumption.
  • Automated & Semi-Automated Options: Choose a plant that matches your production needs and budget.
  • Robust Build Quality: Machines built with heavy-duty components for long-term reliability.
  • Easy Maintenance: Simple design and accessible parts for hassle-free servicing.

Where to Buy — Trusted Suppliers

As a leading eco-friendly brick making plant supplier in Gujarat, Mix Wellbrick Machine is committed to providing top-of-the-line machinery and comprehensive support. Our expertise lies in manufacturing plants that are not just efficient but also sustainable. We offer complete solutions, from plant layout and installation to operator training and after-sales service. We believe in building long-term partnerships with our clients by ensuring they get the best return on their investment. For a quote or to schedule a plant visit, please connect with us directly. We serve clients across Ahmedabad and all of Gujarat.


Maintenance & Safety Tips

Checklist Mix Wellbrick Machine

Monthly / Quarterly

  • Check and replenish hydraulic oil and other lubricants.
  • Inspect electrical wiring and connections for any wear or damage.
  • Ensure all bolts and nuts are tightened to prevent vibration-related issues.

Operating Best Practices

  • Follow the recommended production schedule to prevent machine overheating.
  • Regularly clean the mould and machine parts to ensure smooth operation and brick quality.
  • Ensure operators wear appropriate PPE and are trained on emergency procedures.

FAQs

Q1 What makes fly ash bricks eco-friendly?
Fly ash bricks are eco-friendly because they are made from industrial waste (fly ash) and do not require high-temperature firing, which saves energy and prevents air pollution.
Q2 What is the cost to set up an eco-friendly brick making plant in Gujarat?
The cost depends on the plant's capacity and automation level (semi-automatic vs. fully automatic). We offer a range of solutions to fit different budgets. Please contact us for a detailed quote.
Q3 What is the raw material ratio for fly ash bricks?
The typical ratio is around 60-70% fly ash, 15-20% cement, 10-15% sand, and a small amount of stone dust. This can be adjusted based on the required brick strength and local material availability.
Q4 How long do fly ash bricks need to be cured?
Fly ash bricks need to be cured for approximately 15-21 days by regular watering. This allows them to achieve their full compressive strength. They can be stacked and dried after 24 hours.
Q5 What is the lifespan of an eco-friendly brick making plant?
With proper maintenance and regular servicing, our robustly built plants can operate efficiently for 15 to 20 years or more, providing a long-term profitable solution for your business.

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C-1, 77/1, Kaka Estate, Ambicanagar Road, Nr. National Plastic, Odhav, Ahmedabad – 382415, Gujarat, India.

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24, Shreeji Estate Near Sankalp Estate, Bakrol Cir, Ahmedabad-382430, Gujarat, India

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