Automatic Fly Ash Brick Making Machine

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Automatic Fly Ash Brick Making Machine

Automatic Fly Ash Brick Making Machine

Description:

An Automatic Fly Ash Brick Making Machine is an advanced industrial machine that produces bricks using fly ash, sand, cement/lime, and water. Unlike manual or semi-automatic machines, it automates the full cycle of raw material mixing, brick pressing, and ejection, ensuring high output, consistency, and reduced labor.

These machines are essential in modern construction and infrastructure projects, aligning with sustainable building practices by recycling industrial waste (fly ash) into strong, durable bricks.


How It’s Made:

The machine itself is a blend of robust mechanical components, control systems, and automation technology:


Manufacturing Process of the Machine:

  1. Frame Fabrication:

    Heavy-duty steel is fabricated and welded to form the main frame and pressing chamber.

  2. Hydraulic System Assembly:

    Powerful hydraulic cylinders and pumps are installed to exert high compaction pressure (typically 100–200 tons).

  3. Feeder & Conveyor Installation:

    Automatic feeding units and conveyors are integrated to move raw materials into the mixing and pressing units.

  4. PLC Control System:

    Programmable logic controllers (PLC) with touchscreen HMIs are installed for cycle automation and real-time diagnostics.

  5. Mold & Die Machining:

    Precision-machined molds are created to form bricks in various shapes and sizes.

  6. Vibration System:

    Heavy vibrators are added to ensure uniform density and remove air gaps during compression.

  7. Testing & Calibration:

    The assembled machine is tested for cycle time, compression strength, hydraulic pressure, and automation sequence.


Where It’s Used:

  • Large-Scale Construction Projects

  • Government Housing Schemes (PMAY, RAY)

  • Real Estate Developers

  • Smart City and Infrastructure Developments

  • Brick Manufacturing Plants

  • Export-Oriented Brick Units

  • Urban & Rural Development Projects


Key Features:


Importance in Construction & Sustainability:

  • Promotes eco-friendly construction by utilizing industrial waste (fly ash)

  • Reduces dependence on red bricks and preserves fertile topsoil

  • Ensures fast production to meet growing urbanization needs

  • Helps in achieving green building certifications (LEED, IGBC)

  • Aligns with Government’s “Zero Waste” and Smart Cities mission


Advantages:

  1. High Production Rate:
    Massive daily output with minimal manpower.

  2. Consistent Quality:
    Uniform size, shape, and compressive strength in every brick.

  3. Energy & Resource Efficient:
    Reduces wastage of raw materials and saves time.

  4. Low Labour Dependency:
    One operator can manage a full cycle due to automation.

  5. Less Maintenance:
    Built with durable components for long-term use.

  6. Custom Mold Options:
    Produces bricks, blocks, interlocking pavers, and more.

  7. Reduced Cost per Brick:
    Lower operational cost over time compared to manual systems.

  8. Cleaner Workplace:
    Automated handling reduces dust and manual error.


Price Range (India – Approximate):

Type                                    

Capacity                    
Price Range (INR)
Fully Automatic – Compact 5,000 – 7,000 ?12 – ?18 Lakhs
Fully Automatic – Medium Scale

8,000 – 15,000

?20 – ?30 Lakhs
Fully Automatic – High Output 20,000 – 25,000+ ?35 – ?60 Lakhs


Why Choose Automatic Fly Ash Brick Making Machine?

  •  Fully integrated with Indian and global building codes

  •  Helps businesses meet sustainability and compliance goals

  • Fast ROI (Return on Investment) within 12–24 months

  •  Capable of 24/7 operation with minimal human supervision

  •  Backed by local manufacturers and service networks

  • Compatible with automation add-ons like robotic stackers and online curing chambers


Top 10 FAQs – Automatic Fly Ash Brick Making Machine:

  1. Q: What is the main benefit over manual brick machines?
    A: Automation ensures higher output, less labor, better brick quality, and faster ROI.

  2. Q: What raw materials are used?
    A: Fly ash, sand/stone dust, cement or lime, and water.

  3. Q: Is curing required after making the bricks?
    A: Yes, 7–10 days of water curing is recommended unless steam curing is used.

  4. Q: How many operators are needed?
    A: 1–2 people can run the machine; loaders and stackers may require 2–3 helpers.

  5. Q: What kind of maintenance is needed?
    A: Periodic hydraulic oil change, mold cleaning, and sensor calibration.

  6. Q: Can I change brick sizes?
    A: Yes, by changing the mold, you can produce different sizes and designs.

  7. Q: Is it suitable for rural areas?
    A: Yes, provided electricity and water supply are available.

  8. Q: Does the machine support semi-automatic operation?
    A: Some models can be switched between semi and full automation.

  9. Q: Are training and installation support provided?
    A: Yes, most suppliers offer full installation, demo, and training support.

  10. Q: Is government subsidy available?
    A: Yes, under MSME, PMEGP, and mudra schemes, subject to eligibility.


Conclusion:

An Automatic Fly Ash Brick Making Machine is a powerful investment for entrepreneurs and developers in the construction ecosystem. It not only enhances production capacity but also helps in reducing environmental impact, saving time, and increasing profit margins. With rising demand for eco-friendly construction materials, these machines are becoming essential to modern infrastructure development.

Choosing a reliable manufacturer with proven technology, strong service support, and customization ability ensures that your investment delivers sustainable returns and industry leadership.


Contact:-+91 99042 01922 / 9898474351

Gmail:-mixwellindia@gmail.com,

Website:-https://mixwellbrickmachine.com/

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