Concrete Pan Mixer

What is a Concrete Pan Mixer?

A Concrete Pan Mixer is a circular-shaped industrial machine used to mix concrete, fly ash, cement, aggregates, and other materials homogeneously. Unlike drum mixers, a pan mixer uses stationary pans with rotating blades to ensure uniform, fast, and consistent mixing, making it ideal for precast concrete production and construction.

Part	Material	Purpose
Pan Body (Drum)	Mild Steel / Cast Iron	Holds material for mixing
Mixing Blades	Hardened Alloy Steel	Mixes the materials uniformly
Drive Motor	5–15 HP	Powers the mixing shaft
Gearbox / Reduction Gear	Cast Iron	Transmits power at low RPM
Scraper Arm	Steel	Prevents material from sticking to pan walls
Discharge Door	MS with manual/hydraulic mechanism	Releases mixed material
Frame Base	Heavy ISMC Steel	Supports and stabilizes the mixer

Design & Engineering: Dimensions, motor specs, and blade angles are CAD-designed.
Steel Fabrication: Pan body and support structures are laser cut, bent, and welded.
Machining: Shafts, blades, and gearbox housings are precision-machined.
Assembly: Motor, gearbox, blades, scraper, and discharge system are installed.
Testing: Dry and wet mixing tests for performance, speed, and homogeneity.

Raw Materials Loading: Cement, fly ash, sand, aggregates, and water are loaded into the pan.
Blade Rotation: Mixing arms rotate inside the pan, churning and blending the mix.
Scraping Action: Side scraper arms ensure no material sticks to the walls.
Discharge: A manual or hydraulic door is opened to release the fully mixed material.

Specification	Value
Pan Diameter	1000–2500 mm
Capacity	100–1000 liters/batch
Motor Power	5–15 HP
Mixing Time	2–4 minutes
Output Per Hour	500–5000 liters
Discharge Type	Bottom door or side lever
Mode	Manual / Semi-automatic / Auto-batching

Feature	Benefit
Uniform Mixing	Ensures better bonding and strength
Robust Design	Long operational life
Fast Output	2–3 minutes per batch
Continuous Use	Can run multiple shifts with minimal fatigue
Low Maintenance	Simple design with easy-to-clean pan
Cost-Effective	High output with low manpower

A: 500–1000 liters capacity is ideal for medium to high-scale fly ash brick production.

A: Yes, they are excellent for mixing pigments for pavers and designer tiles.

A: Not at all. The open pan design allows for quick washing and routine blade inspection.

Concrete pan mixers are essential machinery in industries where uniformity, speed, and consistency of concrete mix are crucial. They are backbone tools in the fly ash brick and paver block industry, improving quality and reducing rejection rates significantly.

The Concrete Pan Mixer is a versatile and indispensable machine for any precast concrete production plant or construction business. Its robust design, reliable performance, and ability to consistently produce high-quality concrete mixes make it a smart investment. Whether you are in the fly ash brick industry, paver manufacturing, or small-scale construction, the concrete pan mixer ensures you meet production targets with quality assurance.