Introduction – Cement Brick Machine Manufacturer in Gujarat
Looking for a reliable cement brick machine manufacturer in Gujarat? This guide explains how modern hydraulic & vibration-assisted brick plants work, what specs to check before buying, and how to choose a trusted supplier in Ahmedabad, Rajkot, Surat, Vadodara, Bhavnagar, and Morbi. Use it to shortlist vendors, plan capacity, and reduce per-brick cost while meeting BIS quality benchmarks.
Working Principle & Process Flow
The line starts with batching: cement, sand, and aggregates are weighed accurately and fed into a high-shear mixer. The homogeneous mix is discharged into the hopper of the press through a conveyor or skip. Automated moisture control ensures consistent slump for dimensional accuracy and strength.
In the press, a PLC synchronizes hydraulic compaction (120–200 bar) with high-frequency vibration to densify the mix inside steel molds. Fresh “green” bricks/pavers are ejected onto pallets, stacked, and moved to curing (steam/ambient). After 24–48 hours, units reach handling strength, are tested for size and compressive strength, and packed for dispatch.
Applications & Benefits
Applications
Solid/hollow bricks for residential & commercial projects in Gujarat
Interlocking pavers for city roads, pathways, and parking lots
Fly ash/stone dust based eco-friendly masonry units
Kerb stones, blocks for industrial estates, warehouses
Affordable housing (PMAY), rural works, and contractor supplies
Benefits
High output per shift with automated batching & stacking
Lower cement consumption due to optimal compaction
Dimensional accuracy and high compressive strength
Consistent quality with PLC controls and recipe memory
Scalable from semi-automatic to fully automatic lines
Key Features — What to Check Before You Buy
Capacity per cycle & per shift (e.g., bricks/hour) with mold changeover time
Hydraulic system rating (120–200 bar), pump brand, manifold quality
Vibration system (kW, frequency), isolation design to protect frames
PLC + HMI controls with recipe storage, auto diagnostics, and sensors
Power requirements (415V, 3-phase), total connected load and UPS support
After-sales: installation, operator training, spares stock, and AMC
Where to Buy — Trusted Suppliers
Shortlist Gujarat manufacturers with in-house fabrication, CNC machining, and local spares support. Ask for site visits in Ahmedabad/Morbi to see machines running, verify BIS test reports, and compare lifetime ownership cost (energy, molds, maintenance) rather than only ex-works price.
Maintenance & Safety Tips
ChecklistMix Wellbrick Machine
Monthly / Quarterly
Inspect hydraulic leaks, replace filters, and check oil cleanliness (ISO 4406).
Tighten fasteners on vibrator assemblies; re-torque as per OEM schedule.
Calibrate batching load cells and verify moisture settings for mix consistency.
Operating Best Practices
Use correct water-cement ratio and keep hopper levels stable to avoid underfill.
Follow lockout/tagout for mold changes; keep guards and e-stops operational.
Cure bricks as per season (steam/ambient) and test compressive strength routinely.
FAQs
Q1
What capacity should I choose for a new plant in Gujarat?
Start from demand: projects/contract orders, target bricks per day, and labor availability. For entry level, 8,000–12,000 bricks/day; for industrial supply, 20,000–40,000+ with automated stacking.
Q2
Are fly ash bricks supported on the same machine?
Yes. With recipe tweaks and suitable molds, the same press can produce cement, fly-ash, and paver units meeting BIS standards.
Q3
What power supply is required?
Typically 415V, 3-phase AC. Check connected load of mixer, press, vibrators, conveyors, and curing auxiliaries to size your transformer/DG.
Q4
How often do molds need replacement or resurfacing?
Depends on abrasive mix and shift load. With hardening and proper cleaning, molds often last 1.5–2.5 million cycles before major refurbishment.
Q5
What after-sales support should I demand from suppliers?
On-site installation, operator training, spare parts stock in Gujarat, preventive AMC, remote diagnostics, and quick breakdown response SLAs.
