F-2160 with Batching Plant
The F-2160 is a fully automatic fly ash brick making machine designed for high-capacity production, typically capable of producing 21,600 bricks per 8-hour shift. When integrated with a batching plant, it becomes a complete brick production system, automating raw material handling, weighing, mixing, and pressing for consistent and high-quality output.
| Component | Description |
|---|---|
| Batching Plant Unit | |
| Pan or Planetary Mixer | Ensures homogeneous mixing of raw materials |
| Conveyor Belt System | Transfers material to the pressing unit |
| F-2160 Main Press Unit | Hydraulic or vibro press moulding station |
| PLC Control Panel | Central control for automation |
| Pallet Feeding & Stacker | Automated feeding and stacking of bricks |
| Hydraulic System | Powers the pressing cylinders |
| Curing Area | For strength development post-production |
Design & Engineering
CAD designs for machine layout, electricals, and hydraulics.
Fabrication
MS or alloy steel frames are welded and machined for durability.
Assembly of Hydraulic System
Pumps, tanks, valves, and motors integrated and pressure tested.
PLC Programming
Integration with Batching Plant
Final Testing
Raw Material Loading
Automatic Batching
Load cells weigh and feed exact material quantities.
Mixing
Pan/planetary mixer blends the material to uniform consistency.
Transfer to Pressing Unit
Mixed material goes to the F-2160 mould through conveyors.
Hydraulic Pressing
Ejection and Curing
Finished bricks are moved for curing either naturally or in steam chambers.
| Feature | Specification |
|---|---|
| Capacity | 21,600 bricks/shift |
| Brick Size | 230x110x75 mm (standard) |
| Power Requirement | 40–50 HP |
| Operating Pressure | 120–160 bar |
| Cycle Time | 10–12 seconds |
| Mixer Capacity | 500–1000 kg per batch |
| Control System | Fully automatic PLC with HMI |
| Industry | Use Case |
|---|---|
| Construction | |
| Smart Cities | Housing, footpaths, sustainable projects |
| Industrial Estates | Durable bricks for boundary/factory walls |
| Government Projects | PMAY, RAY, urban renewal schemes |
| Commercial Buildings | Hotels, schools, complexes |
High Production Volume: Ideal for meeting bulk orders.
Quality Consistency: PLC-based batching ensures uniform strength.
Eco-Friendly: Uses fly ash, reducing landfill waste.
Labor Efficiency: Drastically reduces manual involvement.
Regulatory Compliance: Produces bricks per IS code standards.
| Advantage | Benefit |
|---|---|
| Full Automation | Reduced human error and higher output |
| Superior Brick Quality | |
| Eco-Sustainability | Promotes reuse of fly ash waste |
| Robust Construction | Designed for continuous operation |
| High ROI | Faster break-even through volume sales |
| Time-Saving | Less cycle time due to integrated batching |
| Custom Moulds | Produces bricks, blocks, pavers interchangeably |
Fly Ash Brick Manufacturing Units
Export Brick Plants
Real Estate Developers
Municipal Infrastructure
A: Up to 21,600 bricks in 8 hours with ideal material conditions.
A: Fly ash, OPC cement, sand/stone dust, water.
A: Yes, with changeable moulds it can make hollow blocks, pavers, interlocking blocks.
A: Yes, especially when integrated with diesel generators or solar backup.
A: Minimum 25,000–30,000 sq. ft., including raw material, machine, and curing space.
A:
Regular lubrication of hydraulics
Checking mixer blades and bearings
Electrical panel inspection
Cleaning the press unit daily
The F-2160 with Batching Plant is a cutting-edge, high-capacity fly ash brick production solution designed to deliver efficiency, quality, and sustainability. It addresses the modern construction industry's demand for eco-friendly, durable bricks at industrial scale. For entrepreneurs, builders, or developers, this machine offers a perfect blend of productivity, automation, and profitability.
Office Address
C-1, 77/1, Kaka Estate, Ambicanagar Road, Nr. National Plastic, Odhav, Ahmedabad – 382415, Gujarat, India.
Factroy Address
24, Shreeji Estate Near Sankalp Estate, Bakrol Cir, Ahmedabad-382430, Gujarat, India
mixwellindia@gmail.com
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