Fly Ash Bricks Making Machine Manufacturer in Ahmedabad, Gujarat

Fly Ash Bricks Making Machine Manufacturer in Ahmedabad, Gujarat

Description:

A Fly Ash Bricks Making Machine is an advanced construction machinery used to manufacture high-strength bricks using industrial by-products like fly ash, along with cement, sand, and water. These bricks serve as an eco-friendly alternative to traditional clay bricks. Ahmedabad, a renowned manufacturing hub in Gujarat, is home to top-quality fly ash brick machine manufacturers who offer both semi-automatic and fully automatic models tailored for modern construction needs.

How It’s Made:

Manufacturers in Ahmedabad build these machines using precision-engineered parts and robust fabrication methods. The process involves:

Steel Fabrication: The frame is built with heavy-duty mild steel and treated for rust resistance.
Mold Fabrication: Durable molds are developed using alloy steel to shape bricks accurately.
Hydraulic System: Equipped with high-pressure hydraulic cylinders for compacting the fly ash mixture.
Mixer Unit: Pan or concrete mixer blends fly ash, cement, sand, and water uniformly.
Feeder Mechanism: Automatically feeds the mix into the mold for pressing.
Control Panel: Manual or PLC-based controls to operate pressure, cycle timing, and ejection.
Brick Ejection System: Finished bricks are pushed out onto pallets for curing.

The entire machine is tested under real-world load conditions before delivery.

Where It’s Used:

• Government housing schemes (PMAY, Urban Housing Projects)
• Real estate and township developments
• Industrial and commercial building construction
• Precast concrete manufacturing units
• Infrastructure development projects
• Fly ash management units in power plants
• Smart city and green construction projects
• Brick manufacturing businesses and entrepreneurs
• Educational and institutional campus construction
• Roadside construction and compound wall production

Key Features:

• Produces 1,000 to 10,000+ bricks per shift
• Heavy-duty steel structure with long life
• Hydraulic or mechanical compaction system
• Mold customization for different brick sizes
• Low noise, vibration-controlled operation
• PLC or semi-automatic control options
• Strong pressing force for high brick density
• Uniform and accurate brick shape
• Compact design with minimal space requirements
• Works with fly ash, cement, stone dust, and sand

Importance:

With India focusing on sustainable infrastructure and fly ash utilization from thermal power plants, fly ash brick machines have become crucial. They help reduce environmental damage caused by clay brick kilns while offering builders a consistent and reliable alternative for modern construction.

Advantages:

• Converts industrial waste (fly ash) into usable products
• High productivity with less manpower
• Consistent strength and uniformity in every brick
• Reduces construction cost with larger brick size
• Environmentally friendly — no topsoil used
• Requires less curing time compared to clay bricks
• Low energy consumption and operational cost
• Reduces wall thickness and mortar use
• Bricks are fireproof and thermally insulated
• Fast return on investment

Significance:

In a growing industrial state like Gujarat, especially in cities like Ahmedabad, where power plants and construction projects are abundant, fly ash bricks making machines support clean, green, and efficient building practices. They contribute to national missions like Swachh Bharat Abhiyan, Green India, and Make in India by enabling waste reuse and sustainable manufacturing.

Why Choose Fly Ash Bricks Making Machine from Ahmedabad, Gujarat?

• Local availability of fly ash from nearby power plants
• Access to skilled manufacturers and engineers
• Custom design and local after-sales support
• Competitive pricing with export-grade quality
• Fast delivery and installation services
• Proven performance in Indian site conditions
• Easy spare parts and maintenance services
• Experienced suppliers with 10+ years in machinery fabrication
• Available in manual, semi-auto, and fully automatic versions
• Trusted by builders, government contractors, and brick entrepreneurs

FAQs (Frequently Asked Questions):

What is the production capacity of a fly ash brick machine?
Depending on the model, between 1,000 to 10,000 bricks per 8-hour shift.
What is the size of a standard fly ash brick?
Typically 230 mm x 110 mm x 75 mm, though custom sizes are possible.
How many operators are needed to run the machine?
2–4 workers, depending on automation level.
Do bricks require curing?
Yes, generally 7–14 days of water curing is recommended.
Can I use 100% fly ash?
No, fly ash is mixed with cement, stone dust, and sand for proper strength.
Is the machine suitable for rural areas?
Yes, semi-automatic models are ideal for rural and semi-urban setups.
What type of power is required?
3-phase power supply is generally needed; 10–20 HP motors are used.
Are molds interchangeable?
Yes, molds can be changed to produce different shapes and sizes.
Do manufacturers in Ahmedabad provide training?
Yes, most offer on-site training and after-sales service.
What is the life of the machine?
10–12 years with regular maintenance and timely servicing.

Conclusion:

A Fly Ash Bricks Making Machine manufactured in Ahmedabad, Gujarat is a robust, efficient, and eco-friendly solution for producing high-quality bricks. It transforms industrial waste into a sustainable construction material while reducing production time and cost. Whether you're a builder, contractor, or entrepreneur, investing in a fly ash brick machine from Gujarat ensures quality manufacturing, local support, and long-term profitability.

CONTACT:-+91 99042 01922 / 9898474351

GMAIL:-mixwellindia@gmail.com,

WEBSITE:-https://mixwellbrickmachine.com/