FAM-250 Automatic Fly Ash Brick Making Machine
The FAM-250 is a fully automatic fly ash brick making machine used to manufacture high-strength bricks using fly ash, cement, sand, and water. It is equipped with an automatic PLC control panel, hydraulic pressing system, and conveyor feeding, ensuring mass production with minimal labor.
The model name FAM-250 typically indicates its production capacity (e.g., ~250 bricks per cycle depending on moulds), making it ideal for large-scale brick manufacturing units.
| Component | Function |
|---|---|
| Feeding Hopper | Holds raw material before batching |
| Pan or Planetary Mixer | Mixes fly ash, sand, cement, and water |
| Conveyor Belt | Transfers mix to the pressing unit |
| Brick Moulds | Shapes the bricks according to size |
| Hydraulic Press | Compresses the mix into solid bricks |
| PLC Control Panel | Automates the entire operation |
| Pallet Stacker | Collects the bricks post-pressing |
| Curing Section | Natural or steam curing for strength gain |
Design & Engineering
CAD/CAM software used to design machine layout and frame structure.
Frame Fabrication
Base frame, columns, and mould assemblies made from mild steel or alloy steel.
Precision Machining
All components like hydraulic cylinders, mould cavities, and gears machined with CNC.
Hydraulic System Assembly
PLC Panel Installation
Siemens/Delta control system wired for automation.
Testing & Calibration
Dry-run and wet-run tests with raw materials to verify strength, shape, and consistency.
Raw material (fly ash, cement, dust, water) is mixed in a pan or planetary mixer.
Mixture is transferred by conveyor to the hydraulic press mould box.
PLC panel triggers automatic compression cycle via hydraulic pressure (~120-150 bar).
Compressed bricks are ejected and transferred to curing pallets.
Bricks are cured for 7–28 days depending on the application.
| Sector | Application |
|---|---|
| Real Estate | Housing projects, villas, apartments |
| Smart Cities | Eco-brick pavements, compound walls |
| Industrial Parks | Flooring, fencing, construction units |
| Government Projects | Pradhan Mantri Awas Yojana, Rural Housing |
| Educational Institutes | Hostel, boundary, walkway constructions |
| Commercial Complexes | Exterior walls, parking spaces |
Reuses fly ash waste from thermal power plants, reducing land and air pollution.
Fully automated system requires minimal human supervision.
Promotes non-fired bricks, reducing carbon footprint from clay kilns.
4. High Demand Product
Fly ash bricks are ISI certified and accepted across commercial and government projects.
| Advantage | Description |
|---|---|
| High Output | Up to 25,000–30,000 bricks/day depending on configuration |
| Consistent Quality | Uniform shape, size, and compressive strength |
| Less Material Wastage | Precise batching and moulding system |
| Versatile Moulds | Can produce blocks, bricks, interlocking pavers |
| PLC Automation | Reduces operator error and ensures accuracy |
| Low Maintenance | Heavy-duty design with industrial-grade parts |
| Industry | Use |
|---|---|
| Construction Companies | Internal and external wall building |
| Fly Ash Brick Manufacturers | Commercial brick production |
| Infrastructure Developers | Roads, buildings, sidewalks |
| Public Sector Units (PSUs) | Social housing, government buildings |
| Smart Cities Mission | Urban construction initiatives |
| Specification | Value |
|---|---|
| Production Capacity | 20,000–30,000 bricks/day |
| Brick Size | 230x110x75 mm (standard) |
| Hydraulic Pressure | 120–150 bar |
| Cycle Time | 12–18 seconds |
| Power Requirement | 30–40 HP (3 phase) |
| Mixer Type | 500–1000 kg capacity |
| Material Input | Fly ash, cement, stone dust, water |
| Control System | PLC with HMI Display |
A: Fly ash, OPC cement, sand/stone dust, and water.
A: Yes, bricks need to be cured for 7–28 days using water curing or steam curing.
A: Around 20,000–30,000 sq. ft., including storage, curing yard, and machine area.
A: Yes, with interchangeable moulds, it can produce various products.
A: Approx. 30–40 HP, depending on configuration and automation level.
A: Typically within 1.5 to 2 years, due to low production cost and high market demand.
Lubricate hydraulic system regularly
Inspect control panel wiring monthly
Replace worn seals and hoses periodically
Use clean, graded raw materials
The FAM-250 Automatic Fly Ash Brick Making Machine is an ideal solution for high-volume, sustainable, and profit-oriented brick production. With its advanced automation, robust build, and ability to produce eco-friendly bricks, it serves the growing demand for modern infrastructure and green construction.
Whether you're a builder, contractor, or entrepreneur, the FAM-250 is a smart investment that ensures low cost, high quality, and scalability.
Office Address
C-1, 77/1, Kaka Estate, Ambicanagar Road, Nr. National Plastic, Odhav, Ahmedabad – 382415, Gujarat, India.
Factroy Address
24, Shreeji Estate Near Sankalp Estate, Bakrol Cir, Ahmedabad-382430, Gujarat, India
mixwellindia@gmail.com
hardicengineering@gmail.com
+91 99042 01922
+91 98984 74351
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