Fly Ash Brick Machine in Ahmedabad

Fly Ash Brick Machine in Ahmedabad 

Description

A Fly Ash Brick Machine is an industrial machine designed to automatically manufacture bricks using fly ash, cement, sand, and other raw materials. These machines are gaining rapid popularity due to the eco-friendly, cost-effective, and energy-saving nature of fly ash bricks compared to traditional clay bricks.

Manufacturers in Ahmedabad, a major industrial hub in India, are known for offering advanced, robust, and customizable fly ash brick machines for small, medium, and large-scale brick production.

How It’s Made

The manufacturing process of a fly ash brick machine includes:

1. Design & Engineering:

   • CAD-based designs for mold precision

   • Structural framework using ISI-grade steel

2. Main Components:

   • Hydraulic System – for pressing the bricks

   • Feeder System – for material feeding

   • Control Panel – PLC-based for automation

   • Moulds – made of heat-treated alloy steel

   • Conveyor Belts & Pan Mixer – for material handling and mixing

3. Assembly & Testing:

   • Fabrication of the base frame, press unit, and mold chamber

   • Integration of electrical, hydraulic, and mechanical systems

   • Trial runs using raw materials to ensure accuracy and output

Where It’s Used

• Construction Companies

• Real Estate Developers

• Brick Manufacturing Units

• Government Housing Projects

• Infrastructure and Road Contractors

• Smart City & Affordable Housing Missions

Key Features

• Production Capacity: 1,000 to 10,000+ bricks per hour

• Types of Bricks: Fly ash bricks, paver blocks, hollow blocks, interlocking bricks

• Automation: Semi-automatic, automatic, and fully automatic models

• Mould Size: Customizable per project or BIS standards

• Power Source: 3-phase electric with hydraulic and pneumatic systems

• Robust Frame: Corrosion-resistant and vibration-dampened

Importance

• Utilizes industrial waste (fly ash) from thermal power plants

• Helps in conserving topsoil and reducing air pollution

• A key part of sustainable and green building solutions

• Aligns with government mandates like the use of eco bricks in public projects

Advantages

• Eco-Friendly: Uses fly ash and eliminates harmful emissions

• High Strength: Bricks have high compressive strength

• Low Water Absorption: Ideal for water-resilient construction

• Fast ROI: Low cost of production and high demand in the market

• Labor Saving: Automation reduces manual effort and errors

• Customizable Output: Bricks, blocks, and pavers from one machine

Significance in Construction Industry

Fly ash brick machines are revolutionizing the brick industry by promoting:

• Cleaner and faster construction

• Reduced environmental impact

• Compliance with sustainable development goals (SDG)

• Support for “Make in India” and “Swachh Bharat” initiatives

Why Choose Fly Ash Brick Machines from Ahmedabad?

• Experienced Manufacturers with PAN India Presence

• Custom-Built Machines to Suit Local Materials

• Affordable Price with High Durability

• Easy Availability of Spare Parts

• On-Site Commissioning & Operator Training

• Quick Service Support & Export-Ready Units

• Certified to ISO/CE/BIS Standards

FAQs

1. What materials are used to make bricks in this machine?

   Fly ash, cement, sand, stone dust, and water.

2. What is the average production capacity?

   Ranges from 1,000 to 10,000 bricks per hour based on the model.

3. Is it suitable for rural or small-scale use?

   Yes, compact semi-automatic models are available for small businesses.

4. What power is required?

   Usually 10–25 HP for semi-auto, and 25–50 HP for full-auto machines.

5. Can it produce different brick sizes?

   Yes, molds can be changed to make different types and sizes.

6. Is training provided?

   Yes, manufacturers offer operator training and user manuals.

7. What is the life of the machine?

   Typically 10–15 years with proper maintenance.

8. Are spare parts easily available?

   Yes, especially in Ahmedabad, a major hub for such machinery.

9. Does it require a curing system?

   Yes, water curing or steam curing depending on project needs.

10. Is government subsidy available?

    In many states, yes – especially under MSME or sustainable building programs.

Conclusion

The Fly Ash Brick Machine from Ahmedabad is a powerful solution for producing eco-friendly, durable, and cost-effective bricks. It not only contributes to sustainable development but also provides entrepreneurs a great business opportunity with low operating costs and high returns.

Contact:-+91 99042 01922 / 9898474351 

Gmail:-mixwellindia@gmail.com,

Website:-https://mixwellbrickmachine.com/

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