Kerb Stone Making Machine

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Kerb Stone Making Machine

Kerb Stone Making Machine 

What is a Kerb Stone Making Machine?

A Kerb Stone Making Machine is an industrial machine used to manufacture precast concrete kerbstones, commonly used for roadside paving, landscape edging, parking lots, and walkways. The machine applies hydraulic or vibro-compression technology to mold and shape high-strength kerb stones from a concrete mix.

Kerbstones are known for their structural strength, load-bearing capability, and weather resistancemaking them a critical component of urban infrastructure.


How It’s Made – Construction & Components

Major Components:

Part                                                  Material                                             Function
Main Frame ISMC/ISMB Steel Channels Provides base and structural support
Hydraulic Cylinder or Vibrator

EN8/EN19

Compression of concrete into mold
Mould Box & Die Hardened Steel / Cast Iron Forms the shape of kerbstone
Electric Motor 5–10 HP Powers the hydraulic pump or vibrator
Hydraulic Power Pack Steel Tank, Pump, Valve Set Generates pressing force
Feeder Hopper MS Sheet Loads raw concrete mix into molds
Control Panel Relay / PLC Manages cycle timing and safety
Ejector System Pneumatic or Mechanical Pushes finished kerb stone out


 Manufacturing Process of the Machine

  1. Design: CAD-based structural design for load-bearing compression.

  2. Fabrication: Frame and support structures are welded from ISMC steel.

  3. Machining: Die cavity and mold box are CNC-machined for precision.

  4. Assembly: Hydraulic/pneumatic systems and electric wiring are installed.

  5. Testing: Dry and wet runs with different mixes are conducted for quality control.


How It Works

  1. Feeding: A concrete mix of cement, stone dust, sand, and aggregates is poured into the mold.

  2. Compacting/Pressing:

  3. Dwell Time: Mix is held under pressure for 5–10 seconds.

  4. Ejection: The formed kerb stone is ejected for curing.

  5. Repeat: The cycle resumes with fresh mix.


Typical Technical Specifications

Paramete                              r Value
Stone Size 300x450x150 mm (customizable)
Production Capacity 300–800 kerb stones/day
Motor Power 7.5–10 HP
Pressure Up to 100 Tons
Cycle Time 15–25 seconds
Mold Changeover Manual/Quick Change System
Operation Semi-Automatic / Fully Automatic


Uses of Kerb Stone Making Machines


Importance

  • Traffic Safety: Kerbstones direct vehicle and pedestrian flow.

  • Structural Division: Separates roads, pavements, and green areas.

  • Drainage Support: Helps channel rainwater runoff.

  • Urban Planning: Aesthetic and functional pavement edges.


 Advantages

Advantage                           Description
 High Compression Delivers strong and crack-free kerbstones
 Custom Sizes Adaptable molds for various shapes and dimensions
 Fast Production

2–4 kerbstones per minute

 Durable Build Long-life components and sturdy frame
 Low Labor Required Easy to operate with 1–2 workers
 Eco-Friendly Uses recycled aggregates and industrial waste in mix


Where It’s Used


Frequently Asked Questions (FAQs)

Q1: What materials are used to make kerb stones?

A: Cement, crushed stone, sand, aggregates, fly ash, and water.


Q2: Is curing necessary after kerb stone production?

A: Yes. Curing (7–28 days) is essential for strength development and durability.


Q3: What is the difference between hydraulic and vibro models?

A:


Q4: Can one machine make different shapes?

A: Yes. Mold dies can be interchanged for various kerbstone sizes and designs.


Q5: Is it suitable for small-scale industries?

A: Yes. Manual and semi-automatic models are budget-friendly and ideal for SMEs.


Significance in Construction

The Kerb Stone Making Machine plays a crucial role in urban infrastructure development by enabling fast, reliable, and cost-effective production of kerb stones. These stones are essential for road safety, water management, and aesthetic value in both urban and rural development.


Conclusion

The Kerb Stone Making Machine is a highly valuable addition to any precast concrete manufacturing unit. It ensures high-strength, precision-shaped kerb stones that comply with urban planning and road construction standards. Whether you’re a manufacturer, contractor, or civic planner, investing in this machine guarantees faster output, lower production cost, and superior quality control in kerb stone manufacturing.


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